Are you tired of motorcycle armor that shifts, chafes, and fails when you need it most?

After years of testing protective gear that promises everything but delivers disappointment, one adventure rider finally found the holy grail of motorcycle body armor: Bohn Body Armor Cool Mesh Tights. This comprehensive review breaks down why these aren't just another piece of riding gear—they're a complete game-changer for serious ADV motorcyclists.

The $300+ Problem Every Rider Knows Too Well

Adventure motorcycling demands gear that can handle anything: scorching desert heat, rocky mountain trails, unexpected crashes, and 12-hour saddle time. Yet most riders struggle with the same frustrating issues:

• Knee armor that migrates during long rides, leaving gaps in protection
• Hip pads that bunch up or disappear entirely when you need them most
• Bulky riding pants that restrict movement and trap heat
• Standalone armor systems that cause painful pressure points and chafing
• Poor ventilation that turns protective gear into a sweat trap

Premium brands like Klim, Rev'It, and Alpinestars charge $300-500+ for ADV pants, but even these high-end options often fail to solve the fundamental problem: armor that stays exactly where it should, ride after ride.

Enter Bohn Body Armor: Protection Done Right

Bohn Body Armor took a completely different approach. Instead of trying to perfect bulky external armor, they created a base layer system that works with your body, not against it. The Cool Mesh Tights represent years of development focused on one simple goal: protective gear that riders will actually want to wear.

What Makes Bohn Different from Traditional Motorcycle Armor?

Unlike conventional riding pants with loose-fitting armor pockets, BOHN's design philosophy centers on precision fit and permanent positioning. Here's the breakthrough:

Integrated CE Level 2 Protection: The armor isn't an afterthought—it's built into the fabric structure itself, covering:

• Knees: Full wraparound protection for impacts and slides
• Hips: Critical coverage often missing in traditional ADV pants
• Thighs: Protection for the largest bone in your body
• Tailbone: Essential coverage for off-road tumbles

Body-Mapping Technology: Each armor piece is positioned using anatomical mapping, ensuring protection stays aligned with your joints and bones regardless of riding position.

Compression Fit Design: Like high-end athletic wear, these tights use compression to maintain position without restricting blood flow or movement.

Real-World Testing: 5,000+ Miles of Adventure Riding

This isn't a sponsored review or first-impression piece. The Dadventure Moto Club creator has logged serious miles testing these tights across diverse conditions:

Summer Heat Performance (90°F+ Desert Riding)

Challenge: Traditional armor becomes unbearable in extreme heat Result: The mesh construction and moisture-wicking fabric kept him comfortable during full-day rides in Arizona's desert heat. "I actually forgot I was wearing armor," he reports.

Long-Distance Comfort (500+ Mile Days)

Challenge: Pressure points and chafing typically develop after hours in the saddle Result: Zero discomfort or hot spots, even on back-to-back long days. The compression fit eliminated the friction that plagues loose-fitting armor systems.

Off-Road Durability (Rocky Terrain & Crashes)

Challenge: Will the armor stay in place during aggressive off-road riding? Result: Multiple off-road adventures and minor spills confirmed the armor never shifted position. The tights maintained their shape and protection integrity.

Weather Versatility (Rain, Cold, Heat)

Challenge: Seasonal riding requires gear that works in all conditions Result: The base layer design allows easy adaptation—wear under summer mesh pants or winter touring gear without bulk or interference.

Technical Specifications: Why the Details Matter

CE Level 2 Certification Explained

CE Level 2 represents the highest standard for motorcycle protective equipment in Europe. This certification requires:

• Impact energy transmission below 9 kN (vs 18 kN for Level 1)
• Rigorous testing across temperature ranges
• Durability testing for long-term protection

Most "armored" riding pants use Level 1 protection or, worse, uncertified foam padding. BOHN's Level 2 certification puts these tights in the same protection category as professional racing gear.

Material Science: Cool Mesh Technology

The Cool Mesh fabric isn't just marketing—it's engineered for motorcycle-specific needs:

Moisture Management: Advanced wicking pulls sweat away from skin, preventing the bacterial growth that causes odor and skin irritation during multi-day rides.

Breathability Index: Independent testing shows 40% better airflow compared to traditional armor-integrated pants.

Abrasion Resistance: While not designed as outer wear, the mesh construction resists tearing and maintains integrity even after dozens of wash cycles.

UV Protection: Built-in UV blocking prevents sun damage during long exposure rides.

Sizing and Fit: Getting It Right the First Time

Bohn's sizing runs true to athletic wear standards — think compression gear rather than loose motorcycle clothing.

Key fitting guidelines:

Size Selection Strategy

• If between sizes: Choose the smaller size for optimal armor positioning
• Waist measurement: Most critical dimension—use your jeans measurement
• Length considerations: Tights will sit anywhere from 1-3 inches above your ankle.

Fit Checkpoints

1. Knee armor alignment: Should graze the top of your kneecap 
2. Hip coverage: Armor should sit over the greater trochanter (hip bone prominence)
3. No bunching: Fabric should lay flat without excess material
4. Movement test: Full range of motion without armor shifting

Integration with Existing Gear: 

One of Bohn's biggest advantages is gear compatibility. These tights work seamlessly with:

Summer Riding Setup

• Mesh overpants: Klim Badlands, Rev'It Sand, or similar ventilated pants
• Casual riding: Denim or khakis with armor protection underneath
• Track days: Under leather or textile racing suits

Cold Weather Configuration

• Heated gear: Wear under heated pants without interference
• Layering systems: Add thermal layers over the tights, under outer pants
• Touring setup: Perfect under traditional ADV touring pants

Off-Road Applications

• Enduro pants: Provides protection where lightweight dirt bike pants fall short
• Adventure touring: Full lower body protection without bulk
• Dual sport riding: Street-legal protection that handles dirt

Cost Analysis: Value Beyond the Price Tag

At $199, Bohn tights cost less than most premium ADV pants while delivering superior protection and versatility––and what's more you can wear them with any pants you already have.

Traditional ADV Pants Cost Comparison

• Klim Badlands Pro: $449+ (Limited ventilation, armor shifts)
• Rev'It Sand 4: $399+ (Good ventilation, but knee armor migrates)
• Alpinestars Andes V3: $329+ (Decent protection, poor hot weather performance)

BOHN Value Proposition

• Lower upfront cost: $199 vs $300-500+
• Multiple pant compatibility: One base layer works with various outer pants
• Durability: Quality construction reduces replacement frequency
• Versatility: Four-season use across riding styles
• Repeat use: If you crash or fall on the pads you don't need to replace them

The Minor Drawbacks: Honest Assessment

No gear is perfect, and Bohn tights have a couple of considerations:

Initial adjustment period: Riders accustomed to loose-fitting gear may need time to appreciate the compression fit. The first few rides might feel "different" until you adapt to the secure feeling.

Care Requirements

Washing protocol: While durable, the armor and mesh construction requires more careful washing than regular clothes. Machine washing is fine, but air drying extends lifespan.

Limited Outer Protection

Not standalone gear: These are base layers, not outer pants. You'll still need appropriate outer wear for weather protection and abrasion resistance in severe crashes.

Installation and First Ride:

Pre-Ride Setup

1. Put them on like compression tights: Step into them and pull up gradually
2. Check armor alignment: Ensure each piece sits properly before adding outer layers
3. Movement check: Squat, stretch, and simulate riding positions
4. Outer pant compatibility: Verify no bunching or interference with your riding pants

First Ride Impressions

Most riders report immediate positive feedback:

• "I forgot I was wearing armor" - The comfort factor surprises everyone
• "My knee pads finally stayed put" - No more mid-ride adjustments
• "Cooler than my regular pants" - Better temperature regulation than traditional gear

Long-Term Ownership: 6-Month+ User Feedback

Durability Report

After 6+ months of regular use:

• Armor integrity: CE protection maintains full effectiveness
• Fabric condition: Minimal pilling or wear, even with frequent washing
• Elastic retention: Compression fit remains consistent
• Odor resistance: Superior to traditional armor padding

Seasonal Performance

• Summer: Exceptional breathability and moisture management
• Winter: Effective base layer that doesn't add bulk
• Transition seasons: Adaptable to changing conditions
• Multi-day tours: Comfortable for extended wear

Who Should Buy Bohn Body Armor Cool Mesh Tights?

Ideal Candidates

• ADV touring riders covering long distances in varied conditions
• Dual sport enthusiasts needing protection that doesn't compromise mobility
• Commuters wanting daily protection without the bulk of traditional armor
• Hot climate riders struggling with ventilation in conventional gear
• Riders with armor fit issues who've never found gear that stays in place

Maybe Not Right For

• Hardcore dirt riders who need maximum abrasion resistance (though great as base layer!)
• Cold climate only riders who prioritize insulation (ie heated gear) 
• Budget-conscious riders looking for the cheapest protection option
• Riders who prefer loose-fitting gear and dislike more snug fitting garments

Final Verdict: A New Standard for Motorcycle Protection

After extensive real-world testing, the BOHN Body Armor Cool Mesh Tights represent a fundamental shift in motorcycle protection philosophy. Instead of trying to make bulky armor more comfortable, BOHN reimagined what protective gear could be.

The Bottom Line

• Protection: CE Level 2 certification provides serious impact protection
• Comfort: Compression fit eliminates pressure points and shifting
• Versatility: Works with existing gear across all seasons
• Value: Less expensive than premium ADV pants with superior performance
• Durability: Quality construction stands up to regular use

Adventure motorcycling is about pushing boundaries and exploring new territories. Your protective gear shouldn't hold you back—it should give you confidence to ride harder, longer, and in more challenging conditions. BOHN tights deliver that confidence.

For riders who've struggled with ill-fitting armor, poor ventilation, or uncomfortable protection, these tights solve problems you might not have realized had solutions. They're not just another piece of gear—they're a complete rethink of how motorcycle protection should work.

Ready to experience armor that actually stays put? Use discount code ORDER15 for 10% off your order over $150 and discover why serious ADV riders are making the switch to Bohn Body Armor. (coupon active until 12/31/25)